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Needle-punched non-woven carpet is a type of carpet product made from non-woven raw materials through multiple processing processes. It features clean lines, and a soft touch, is non-slip and easy to clean. It is widely used in households etc. In order for everyone to better understand the production process of needle-punched non-woven carpets, this article introduces the production process and precautions of needle-punched non-woven carpets in detail.
1. Needle-punched non-woven carpet production process
(1) Carpet design
First, the carpet needs to be designed to determine the pattern and color of the carpet, which determines the next step in the material selection and manufacturing process.
(2) Preparation of raw materials
Prepare raw materials like non-woven fabric, fiber filler, yarn and needles. Non-woven fabric is the main component of making needle-punched carpets and its quality directly affects the quality of the carpet. Fiberfill adds thickness and softness to the rug. Yarn is used to sew nonwovens and fillings.
(3) Combination of materials
Spread the non-woven fabric on a flat workbench, then sprinkle a layer of fiber filler evenly over the non-woven fabric and then cover it with another piece of non-woven fabric to create a "sandwich" shape. It should be noted that the filling should be evenly distributed and there should be no uneven thickness.
(4) Acupuncture processing
The combined materials are processed by a needle-punching machine to produce a needle-punched non-woven fabric. Needle looms are specialized machines that sew nonwoven and fillings simultaneously by creating hundreds of needles that pass through the material and carry yarn to complete the seam. Acupuncture is a key link in the production of needle-punched non-woven carpets, which directly affects the density and quality of the carpet.
(5) Trimming and smoothing
Trim and polish the finished needle-punched non-woven fabric. Any stray threads present in the carpet need to be trimmed and the edges of the carpet need to be cartoned for aesthetics and durability.
(6) Check the packaging
Inspect the quality of the finished needle-punched non-woven fabric and check the carpet for damage, gaps, etc. After the carpets are tested without problems, they are cleaned, dried, sorted, packaged and other follow-up processes to complete the production of needle-punched non-woven carpets.
2. Care must be taken in the manufacture of needle-punched non-woven carpets
(1) Needle-punched non-woven carpet production requires the use of professional equipment and facilities to ensure carpet quality and production efficiency.
(2) Before acupuncture processing, the quality of non-woven fabric and filler should be carefully checked to ensure that they meet the requirements.
(3) When performing acupuncture processing, it is necessary to pay attention to the adjustment and maintenance of the acupuncture machine to ensure uniform acupuncture concentration and acupuncture effect.
(4) When trimming and polishing carpets, careful craftsmanship must be maintained to avoid damage to the carpet.
(5) When the carpet is packaged, it is necessary to protect the carpet from moisture, shock and scratches to ensure that the carpet remains intact.
In summary, the production of needle-punched non-woven carpets requires multiple processing methods, the use of professional equipment and facilities, and the careful grasp of every detail to produce high-quality needle-punched non-woven carpets.
Source: Online/NAN
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